What is a boiler for Textile mills ?
List of boiler machine for Textile Mills and Apparel Industry is closed vessel in which water or other liquid is heated, steam or vapor is generated, steam is superheated, or any combination thereof, under pressure or vacuum, for use external to itself, by the direct application of energy from the combustion of fuels, from electricity or nuclear energy. These are fired units for heating or vaporizing liquids other than water where these units are separate from processing systems and are complete within themselves. The definition includes water heaters that exceed 200,000 Btu/hr heat input, 200 degrees Fahrenheit at the outlet, or 120 gallons nominal water containing heating capacity.
HOW ARE BOILERS USED IN TEXTILE MANUFACTURING?
Whether you realize it or not, boilers are an indispensable part of the textile manufacturing industry. Almost the entire manufacturing process from start to finish requires either steam or hot water produced by industrial boilers, so choosing a boiler system for textile manufacturing should involve careful consideration .. Let’s take a closer look at all the ways steam boilers help make textile manufacturing possible.
The pre-treatment phase is arguably the most important of textile manufacturing. This is the part that prepares the fabric for dyeing and finishing by removing any dirt or other impurities that can have a negative effect on the quality of the fabric during the rest of the process. There are a number of steps in this process, and some of them require both steam and hot water that is clean and pure, which requires an efficient steam boiler.
Dyeing, as you may know, is the process of adding pigments or dyes to fabrics in order to give them their color. Obviously, this is an important part of giving textiles their preferred look, and it wouldn’t be possible without steam boilers. Transferring the dye to the fabric requires a precise amount of heat and moisture that is provided by steam. Depending on various colors, fabrics, and other factors, there are a wide array of variables when dyeing textiles However, steam boilers make it possible to heat water and steam to specific temperatures that are needed to dye fabrics the proper color.
Printing is similar to dyeing with regard to fabrics except printing adds designs or patterns to fabrics while dyeing procures one uniform color over an entire sheet or set of textiles. Much like dyeing, there are a number of different methods that can be used based on the type of fabric and the finished product. However, steam is one of the more common methods used in textile printing. Boilers help to provide the specific settings of heat and moisture required to perform printing on many types of fabric.
Naturally, the finishing process when manufacturing textiles can be complicated and involves a number of steps. One of these steps involving steaming the textiles in order to remove wrinkles. Using dry heat or a traditional iron are also common methods for removing the wrinkles from clothing and other types of textiles. However, for certain types of fabrics, steam is the ideal method, making a steam boiler an important part of the process.
THE BEST TEXTILE MANUFACTURING BOILER
Obviously, textile manufacturing can be a complicated process, but there’s no denying the importance of steam boilers during that process. Many textile manufacturers have found that zozen’s modular, water tube boilers are the best option. With their ability to start producing steam quickly from a cold startup and adjust to changing steam needs quickly, zozen boilers are ideal for producing hot water and steam at the precise settings that are necessary during the textile manufacturing process. On top of that, they are more fuel-efficient than traditional boilers, enabling textile producers to focus on creating quality products rather than becoming concerned with the cost of fuel.